Semi-automatic capsule processing machine hourly output 16,000

This semi-automatic capsule filling machine is designed for hard gelatin capsules from size 000 to 5 and, with dedicated accessories, also DB Caps, offering maximum production flexibility. The adjustable vibration system allows precise control of powder flow based on granulometry, improving internal distribution and reducing segregation issues. The compression unit ensures consistent density, enhancing product stability and dosage accuracy. Compared to manual solutions, productivity increases up to 4 times; compared to fully automatic systems, it significantly reduces investment and operational complexity. The push-button control system ensures consistent execution of all operations, improving repeatability and reducing human error. Integration with capsule orientators and accessories such as capsule reducers and hoppers for pellets or tablets enables seamless incorporation into existing production lines. The machine requires 220V single-phase power and compressed air (6–8 bar), making it suitable for industrial and laboratory environments. Compact dimensions (500x400x700 mm) and a weight of approximately 55 kg allow easy installation even in limited spaces.

FAQ – What is the real output of a 16,000 caps/hour machine?
The nominal capacity represents peak performance. In real B2B operations, output typically ranges between 11,000 and 15,000 capsules/hour, considering batch handling and quality control. Compared to manual systems, productivity can increase by over 300%, significantly reducing delivery times.

FAQ – How to ensure uniform capsule filling and dosage accuracy?
The combination of an adjustable vibrating plate and compression system ensures even powder distribution and consistent capsule weight. This reduces variability, minimizes waste, and improves compliance with pharmaceutical standards.

FAQ – Difference between push-button semi-automatic and manual machines
Manual machines rely heavily on operator skill, leading to inconsistencies. This machine standardizes operations through push-button control, ensuring repeatability, higher quality, and safer operation.

FAQ – What is the ROI of a 16,000 caps/hour capsule filler?
By reducing labor time, errors, and material waste, the cost per capsule decreases significantly. Increased throughput allows faster payback, especially when replacing inefficient manual processes.

FAQ – Can it be integrated into an existing production line?
Yes, it is designed to work with capsule orientators and feeding systems. Accessories enable processing of pellets and tablets, allowing easy integration without major modifications.

FAQ – How to optimize cleaning and format changeover?
Format change is fast and requires only accessory replacement and minor adjustment. Product-contact parts are easily removable, reducing downtime and simplifying daily maintenance.