Semi-automatic orientator Output per hour 13,000

Semi-automatic capsule orientator for hard gelatin capsules designed to ensure precise and efficient orientation prior to the filling phase on capsule filling machines. With a production capacity up to 13,000 capsules per hour, it represents a highly efficient solution for optimizing pre-processing stages in pharmaceutical and nutraceutical production.

The system operates באמצעות an alternating motion carriage that distributes capsules evenly into 150 or 300 hole plates. This mechanism guarantees correct and consistent capsule positioning, reducing misalignment errors and improving downstream filling accuracy.

Thanks to interchangeable grids, the orientator supports a wide range of capsule sizes from 000 to 5, including special DB Caps. This flexibility allows manufacturers to handle multiple formats without changing equipment, improving operational efficiency in multi-product environments.

Compared to manual orientation or fully automated systems, this semi-automatic solution offers an optimal balance between cost, control, and productivity. It significantly reduces human error while maintaining a simple and intuitive operation without the need for highly specialized personnel.

The compact footprint (370x500x520 mm) makes it easy to integrate into existing workbenches or production lines, optimizing space utilization in laboratories and production areas. Its relatively low weight allows easy repositioning when needed.

The machine complies with GMP standards and is designed for fast and complete cleaning, a critical requirement in regulated industries. The maintenance-free design minimizes downtime and reduces operating costs, increasing overall production efficiency.

Optional accessories such as capsule reducers and hoppers for pellets or tablets expand the system’s capabilities, making it suitable for different production needs and applications.

FAQ

How does a semi-automatic capsule orientator work? The system uses controlled alternating movement to distribute capsules across perforated plates, aligning them correctly for filling. Capsules are oriented through gravity and guided motion, ensuring consistent positioning and continuous flow into the next processing stage.

What are the advantages over manual capsule orientation? Manual orientation is slow, inconsistent, and labor-intensive. This system increases productivity up to 13,000 capsules per hour, reduces errors, and ensures repeatable results, significantly improving operational efficiency and reducing operator fatigue.

Is it compatible with all capsule sizes? Yes, the orientator supports sizes from 000 to 5, including DB Caps, thanks to interchangeable grids. This makes it suitable for flexible production environments with frequent format changes.

How can it be integrated into an existing production line? The unit can be easily placed between capsule feeding and filling stages. Its compact design allows seamless integration into existing setups without requiring major modifications.

What is the impact on productivity? By ensuring proper orientation before filling, it prevents interruptions and inefficiencies in capsule filling machines. This results in smoother operations, faster cycles, and improved overall throughput.

Does it require maintenance? No, the machine is designed to operate without routine maintenance. This reduces downtime and lowers operational costs, making it ideal for continuous production environments.

How is cleaning performed? All components are easily accessible and designed for quick sanitation in compliance with GMP requirements. This ensures hygiene, product safety, and minimal cross-contamination risk.

Is it suitable for pharmaceutical and nutraceutical use? Yes, it is specifically designed to meet high standards required in pharmaceutical and nutraceutical industries, ensuring precision, cleanliness, and process reliability.